Can I Trust My Measurement System? Part 3 – Case Studies

In our February blog we provided an overview of Measurement System Analysis for continuous data. Specifically, we explained the TMAC approach to plan and conduct a Gage R&R Study.  Then in our March blog we discussed how to interpret the output from a Gage R&R Study. In addition, we shared insights on how to fix … Read more

Can I Trust My Measurement System? Part 1

TMAC customers contact us periodically to help assess their measurement system. Past examples include a tier-1 supplier for the automotive industry, a tier-1 supplier for a telecommunication company, and a paper manufacturer. A current customer in the healthcare industry is launching a new product and would like to know if their measurement system is reliable. What … Read more

More Red Flags

Earlier this year we shared a list of ‘Red Flags’ we have encountered over the past 20 years of TMAC’s LSS Program. As a reminder, Red Flags are issues or concerns which can have a negative impact on the success of a Lean Six Sigma project. Often the impact is in the form of higher … Read more

10 Lean Six Sigma Red Flags

Don’t let these red flags overwhelm your LSS Program Over the past 20 years TMAC has provided training and support for dozens of different LSS deployments, across a variety of industries.  During that time, our staff have provided over 5,000 hours of project coaching for Green Belts and Black Belts. As we meet with each … Read more

Design of Experiments: A Case Study – Part 1

Recently TMAC was providing coaching for a Black Belt working in the Analyze Phase of his project. He was trying to figure out how to increase the output for a manufacturing process. The company was in a sold-out position – demand exceeded supply. The process was production of glass fibers used in the manufacture of different types of insulation. The manufacture of glass fibers is a highly complex process. The BB determined additional capacity could result in a sales increase of over $1M.

What are the Data Telling Me?

(Yes… “Data” is Plural!) Dear Lean Six Sigma Readers, I hope you are having an amazing Spring as I am! This month’s blog is about analyzing data. Have you ever been asked to analyze a dataset? If so, what was your approach? If you are like me, and enjoy discovering the story of the data, … Read more