Lean & Six Sigma World Conference 2019

Gaining knowledge is the first step to wisdom. Sharing it is the first step to humanity. ~Author Unknown One of the highlights of the year for TMAC’s Lean Six Sigma team is the Lean & Six Sigma World Conference.  It is my pleasure to share my experiences and key learnings from this year’s conference which … Read more

Getting Lean Right: 10 Factors for Success

Based on a Lean article written by Jamie Flinchbaugh Several years ago I came across an excellent article about deploying a Lean Program. Written by Jamie Flinchbaugh, co-author of The Hitchhikers Guide to Lean: Lessons from the Road (2005), this article first came out in January 2004. Although it has been 15 years since he … Read more

When: The Scientific Secrets of Perfect Timing

The most interesting business book I read last year was Daniel Pink’s When: The Scientific Secrets of Perfect Timing (Riverhead Books, 2018). Based on research on a wide series of topics, the common theme is that of time – and timing – and how it affects your chances for success in all sorts of endeavors. … Read more

Smart Manufacturing and Lean Six Sigma

What is Smart Manufacturing? And how is it related to Lean Six Sigma? Also called Industry 4.0, Industrial Internet of Things (IIoT), and Cyber-Physical Systems, Smart Manufacturing has been the topic of conversation for several years among manufacturing experts, strategists and thought leaders. What does this mean to Lean Six Sigma Practitioners? Can we leverage … Read more

Adding Rigor to VOC & VOB: Quality Function Deployment

All LSS practitioners understand the importance of the Voice of the Customer (VOC) and Voice of the Business (VOB). Determining the VOC and VOB during the Define Phase is critical to project success in the DMAIC Process. Most GBs and BBs spend little time on this activity and use basic approaches for gathering and understanding … Read more

Better Facility Design Using DMAIC

Author: Rodney Reddic The greatest opportunity to eliminate and/or reduce waste in a production facility is the upfront design and planning of the facility. From a construction cost standpoint, it is about as inexpensive to construct a well-planned facility as to implement a poorly planned one. Decisions made during the factory planning and design stage … Read more

Don’t Be A Gunslinger

Author: Pat Boutier (Shingo Prize Winning Author, Certified TWI and Coach) Have you ever experienced the ‘rush’ of discovering the solution to a problem then implementing the change? If you’re reading this blog I’m sure you have. Solving a problem and getting it right does lead to good feelings. For many belts once the solution … Read more

Behind the Scenes of Several LSS Projects

Author: Diana Martinez, Ph.D.
In the March LSS newsletter, Alberto Yáñez-Moreno, Ph.D discussed the financial results our students have reported from their certification projects. He reported a median financial impact of $100,000 USD for Green Belts (GB) and $149,000 USD for Black Belts (BB). These results are based on over 400 projects reviewed by TMAC’s Master Black Belts over the past 15 years.
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