Common Fears of LSS Students

When I was a little girl, my family would go camping with a group from our church. I loved being outdoors, enjoying nature, and spending time with my sister. During one trip the young kids were all riding our bikes around the campground, and we came to a fork in the road. My older sister … Read more

Design of Experiments: A Case Study – Part 2

Co-Authored by Alberto Yáñez-Moreno, Ph.D and Russ Aikman, MBB In Part 1 of this blog, we shared some basic information about designed experiments, and the advantages of DOE over other root cause methods. In this blog we will provide an overview on how to conduct a designed experiment. We will also share details of a … Read more

Design of Experiments: A Case Study – Part 1

Recently TMAC was providing coaching for a Black Belt working in the Analyze Phase of his project. He was trying to figure out how to increase the output for a manufacturing process. The company was in a sold-out position – demand exceeded supply. The process was production of glass fibers used in the manufacture of different types of insulation. The manufacture of glass fibers is a highly complex process. The BB determined additional capacity could result in a sales increase of over $1M.

2021 Year In Review

The close of another year is a good time to look back and reflect. While 2021 has not had the drama and extremes experienced in 2020, I think it still qualifies as a roller coaster ride. The major business challenges experienced over the year include supply chain issues, inflation, labor shortages, and – oh yes … Read more

Uncovering the LSS-ISO Connection

The majority of my career at TMAC has been focused on working with companies with the design and implementation of their ISO-based system. Over the past 16 years I have worked with approximately 150 companies in a wide variety of industries to get them registered to various standards, including ISO 9001, ISO 14001, AS 9100, … Read more

Better Brainstorming

In last month’s blog I shared examples of the often-overlooked lean principle of Creativity Before Capital. The non-lean approach is to spend money – buy new equipment, hire more staff, or work overtime. The lean approach is to embrace the ingenuity of staff in using existing equipment and employees to meet customer needs.  In this month’s … Read more